A lot of things in our house have been painted over (and over, and over), which is a little annoying if you don't want your outlets to be blue or your light switches to be brown. It's even more annoying if you plan to actually use the deadbolt on your door...
We weren't really willing to live without the option to lock the door from our kitchen to our garage, and it stuck in the frame so badly that I had to use my entire body weight to get it open. It also was the original door from when the house was built, and therefore not appropriately fire-rated.
HOW TO REPLACE A PRE-HUNG DOOR WITH NO EXPERIENCE AND MODERATE SUCCESS:
Step 1: Assess your existing door and determine that it just won't do.
Step 2: Consider all replacement options, and watch a lot of youtube and ehow videos to inflate your DIY confidence (we primarily used
these). Buy a new pre-hung door (steel, fire-rated), and other necessary supplies & tools. Realize that every home improvement project costs twice what you estimated it would.
Step 3: Remove the gorgeous screen door by unscrewing the hinges from the frame.
Step 4: Pry off the interior trim and the exterior brick molding with a putty knife and hammer. Hopefully your garage door openers won't be stuck to your brick mold with some kind of impenetrable adhesive like ours are.
Step 5: Breathe a sigh of relief when what you discover underneath the trim looks exactly like the videos said it would. Seriously, phew.
Step 6: Knock out debris and shims in the space around door frame. Cut through big scary nails holding it in place with a reciprocating saw. Remove the whole frame.
Step 7: Unscrew threshold. Marvel at three layers of linoleum under current flooring. Worry briefly about tearing it all up someday...
Step 8: "Dry-fit" the door (make sure it fits and works properly in the space), and check plumb & level approximately 210 times. Adhere the threshold to the floor, and use shims to keep the door in place, and some really long screws to attach the door frame to the house framing.
This is where things went a little wrong for us. The first screw went in too tightly, pulling the door slightly off center within the frame. We were so focused on making sure it stayed square, that we didn't pay much attention to this, and by the time we realized, we already had 3 screws on each side, and 2 along the top. We tried to correct it by loosening/tightening screws, but this only pulled it out of plumb because the floor adhesive was doing it's job. Consequently, the door frame was slightly off center, and stayed slightly ajar when it should have been closed. Sad^2.
Step 9: Spray foam insulation into the open space around the door. Wait 8 hours for it to grow by "more than 50%". When it doesn't (above photo), use up the rest of the can and squeal with amusement (below photo).
Step 10: Shave off the excess foam, and break off the shims. Here's where you can see why the fact that our door frame is not centered is going to be a problem. I love love the shelf which runs the length of our kitchen, but the left bracket is now too close to the door hinges for us to replace the trim around the door.
You might also have noticed that we changed the direction the door opens - it just made more sense to us.
Step 11: Paint the door.
Step 12: If you're classy like us, stuff the holes with plastic bags and do nothing for several days. Yes, the door was still naturally slightly ajar.
Step 13: Caulk around the exterior brick molding, and along the base of the threshold.
Step 14: Install the hardware, and celebrate the fact that your kitchen door has a working deadbolt, and now successfully stays closed.
Step 15: Avoid doing anything about the trim situation for several weeks indefinitely.
As you can probably tell from these photos, Husband did 90% of the work, and I mostly manned the camera, spray foam, shop-vac, and said encouraging things like "uh-oh", "that doesn't look right", and "oh my god, that saw is loud".
The final photo is still the situation we're living with at the moment. When we eventually do something about the trim, I'll post an
update.
Any suggestions?